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COMPOSITE FABRICATOR

Department of the Air Force
Air National Guard Units
Vermont Air National Guard

Summary

THIS IS A NATIONAL GUARD TITLE 32 EXCEPTED SERVICE POSITION.

This National Guard position is for a Composite Fabricator, Position Description Number D23503000 and is part of the 158th Maintenance Squadron Command of the Vermont Air National Guard.

This position is also advertised to Active Guard Reserve (AGR) Airmen under announcement number MVA AF 26-31.

Overview

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Accepting applications
Location
1 vacancy in the following location:
Work site options
Telework eligible
No
Remote job
No
Relocation expenses reimbursed
No
Salary
$25.56 - $39.24 per hour
Pay scale & grade
WG 6 - 10
Promotion potential
10
Pay scale and grade determines the salary of the job.
Work schedule
Full-time
Travel Required
Occasional travel - You may be expected to travel for this position.
Appointment type
Permanent
Occupations and job series
Supervisory status
No
Federal service type
This job is in the Excepted Service
Represented by a union
No
Drug test
No
Security clearance
Secret
Financial disclosure required
No
Some jobs require financial disclosure to identify conflicts of interests.
Announcement number
VT-13043207-AF-26-29
Control number
883388300

This job is open to

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Clarification from the agency

Area I: All current On-board Permanent and Indefinite Dual Status 32 and Title 5 within the VTNG. Area II: All Members of the Vermont Air National Guard. Area III: Currently assigned service members in other branches of the military outside of the VTNG, to include those assigned to Active Duty, Reserve or other state's National Guard. Area IV: All individuals able to and willing to become members of the Vermont National Guard.

Duties

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1. Improves, modifies, fabricates, and designs repairs for low observable assemblies, sub­assemblies, and components ensuring proper weight to strength ratios are met and maintains structural and low observable integrity requirements including associated aircraft structural composites. Removes, inspects, designs, and implements emergency repairs using various novel techniques or methods. Documents maintenance actions in applicable automated system and/or records. Advises and provides documents to associated engineers, overhauls, reinstalls, or adjusts irregular surfaces, control system components, assemblies/sub-assemblies, and specialized coatings. Identifies and discusses potential problems in new designs or maintenance methods and procedures with engineers and other originators, advises on improvements in repair and maintenance methods including application techniques. May attend meetings or working groups with engineers, contractors etc. to resolve problems and maintain awareness of current techniques and processes that may not be documented. Orders and turns in aircraft parts and assemblies. May serve as the primary worker responsible for monitoring the completion of assigned maintenance tasks.

2. Performs a variety of extensive evaluations of weapons systems using a variety of complex tools and assessment equipment to assess that the proper radar cross section (RCS) signature according to the associated technical order data, mission requirements and other policy regulations, instructions, and guidance. Inspections will be done on weapons system structure, LO coating, and LO materials. Evaluates operational deficiencies and records LO system damage types, specific multi-complex dimensions, and location plots using the automated maintenance systems related to the specific weapons system. Records RCS results and updates aircraft signature status following aircraft flights, at scheduled intervals, and/or after LO coating/structural maintenance and repair actions. Conducts audits of LO aircraft and associated signature management databases, ensuring that RCS signature reported accurately reflects aircraft physical status. Certifies integrity of signature management databases through verification, addition, and removal of audit data. Audits of weapons systems will be conducted utilizing applicable portable automated electronic devices to mark and record signature assessment damages. Reports audit discrepancies and ensures LO aircraft systems and signature management databases are maintained to established MAJCOM tolerances and standards. Interprets, designs, and implements multi-complex LO systems maintenance work packages for accurate reduction of RCS signature. Assists in set-up of Repair Verification Radar (RVR) for near field imaging of LO panels and structures for identifying suspected damage and/or for process verification.

3. Performs repair, application, and maintenance of corrosion preventatives and paints on aircraft, powered, and non-powered AGE (aerospace ground equipment). Identifies metal corrosion. Performs necessary testing to identify type of corrosion present by examination with magnifying equipment, chemical and mechanical methods. Treats aircraft engines in accordance with applicable technical publications. Identifies, blends, stores, controls, and disposes of hazardous materials such as acids, caustics, alcohols, solvents, cleaners, primers and surface coatings used for corrosion removal, treatment and protection in accordance with applicable directives. Removes corrosion by mechanical and chemical procedures to include use of portable powered (electric and pneumatic) sanders, buffers, brushes, bead blasters, vacuum cleaners, scrapers, grinders, acids, caustics, solvents, alcohols and other agents used in corrosion control processes. Treats metal with chemical procedures, such as pretreatments, to protect metal from oxidation. Performs functions such as pickling of metals to prepare for good bonding with primer coat of protective materials. Applies protective coatings, markings, and decals. Use conventional paint spray equipment, electrostatic spray equipment, brushes and special applicators when applying primers and surface coatings. Operates wash rack as required. Accomplishes corrosion and washing inspections within schedule provided to ensure compliance with monthly and weekly maintenance plan. Assesses corrosion problems and select appropriate treatment to correct problems and minimize future repair work for same or related problem area. Conducts training on proper methods and procedures of composite wash rack operations.

4. Collects, compiles, and records LO systems data for maintenance scheduling, statistical analysis, trending, and historical record. Performs data searches and reports findings as directed.

**REFER TO PD FOR FULL LIST OF DUTIES/RESPONSIBILITIES**

Requirements

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Conditions of employment

  • NATIONAL GUARD MEMBERSHIP IS REQUIRED. If you are not sure you are eligible for military membership, please contact a Vermont Air National Guard recruiter at (802) 660-8058 prior to applying for this position.
  • This is an excepted service position that requires membership in a compatible military assignment in the employing state's National Guard, required prior to the effective date of placement.
  • Selectee will be required to wear the military uniform.
  • Acceptance of an excepted service position constitutes concurrence with these requirements as a condition of employment.
  • Applicants who are not currently a member of the National Guard must be eligible for immediate membership and employment in the National Guard in the military grade listed in this announcement.
  • Males born after 31 December 1959 must be registered for Selective Service.
  • Federal employment suitability as determined by a background investigation.
  • May be required to successfully complete a probationary period.
  • Participation in direct deposit is mandatory.
  • Must be able to consistently use required PPE and safety equipment.

Qualifications

The primary purpose of this position is to provide on/off aircraft equipment maintenance for the LO systems and structures. Work with composite and/or plastic materials requires skill and knowledge in repairing, fabricating, modifying, removing, and installing composite and/or plastic items, parts, assemblies, and structures. The work also requires skill and knowledge in restoring damaged item surfaces to their original level of strength and durability. Composite fabricating refers to repair or fabricating work using composite and/or advanced composite materials.

NATIONAL GUARD MEMBERSHIP IS REQUIRED: This is a Title 32 excepted service position that requires membership in a compatible military assignment in the Vermont Air National Guard. Selectee will be required to wear the military uniform. Acceptance of an excepted service position constitutes concurrence with these requirements as a condition of employment. Applicants who are not currently a member of the Vermont Air National Guard must be eligible for immediate membership. If you are not sure you are eligible for military membership, please contact a Vermont Air National Guard recruiter at (802) 660-8058 prior to applying for this position.

OPEN AREAS OF CONSIDERATION: AREA 1, 2,3, 4
Area I: All current On-board Permanent and Indefinite Dual Status 32 and Title 5 (Competitive and Excepted) Technicians (Tenure: 1-Career, 2-Conditional, 3-Indefinite) - Only those Vermont National Guard members who are in permanent or indefinite technician status as a result of being competitively hired within that National Guard component applying for a position within the component which they are currently employed.
Area II: All Members of the Vermont Air National Guard.
Area III: Currently assigned service members in other branches of the military outside of the VTNG, to include those assigned to Active Duty, Reserve or other state's National Guard.
Area IV: All individuals able to and willing to become members of the Vermont National Guard including prior service not currently assigned to a military component and non-prior service US civilians.

Military Grade/Rank: will be individually addressed up to TSgt /E-6.

Minimum Requirements: Experience or training demonstrating very basic working knowledge of the properties and characteristics of a number of composite and plastic bonding agents, such as fiberglass, Kevlar, PVC, graphite, film adhesive, silicones, epoxies, etc. and Low Observable (LO) material characteristics; a very basic working knowledge of sheet metal theory, methods and practices; knowledge of very basic shop mathematics to calculate proportions and amount of materials required in repairing or modifying components; knowledge of and skill in the use of basic hand and powered tools common to the bonding operations as well as those utilized in the sheet metal trade; knowledge of health hazards associated with maintenance as well as proper mitigation procedures i.e. PPE, decontamination, and housekeeping; and ability to learn new skills and apply them to work in this series.

Specialized Experience: Experience or training demonstrating a working knowledge of the properties and characteristics of a number of composite and plastic bonding agents, such as fiberglass, Kevlar, PVC, graphite, film adhesive, silicones, epoxies, etc. and LO material characteristics; working knowledge of sheet metal theory, methods and practices; knowledge of basic shop mathematics to calculate proportions and amount of materials required in repairing or modifying components; knowledge of and skill in the use of basic hand and powered tools common to the bonding operations as well as those utilized in the sheet metal trade; knowledge of health hazards associated with maintenance as well as proper mitigation procedures i.e. PPE, decontamination, and housekeeping; ability to examine parts and items to locate defects; estimate the amount of adhesive filler needed for a repair by approximating the depth, length, and width of the damaged area in inches and then estimating the amount of filler in grams; ability to repair irregularly shaped LO and composite materials that have been damaged; ability to bond LO material, composites, and metals.

WG-10 and above - Experience or training demonstrating a practical thorough knowledge of the newest substances to recommend and/or select materials for prototype and one-time items. Composite Fabricators have an extensive knowledge of the properties and machining characteristics of a variety of composite or plastic materials. Extensive practical knowledge of the LO theory and practices with a direct influence to RCS reduction. Knowledge in adapting shop practices, methods, and procedures for use in unorthodox processes to fit new projects. Knowledge in establishing manufacturing procedures for newly developed compound materials by experimenting with various manufacturing techniques, curing times, irregular curvatures (surfaces), temperatures, and pressure. Knowledge in manufacturing master patterns and molds with numerous compound curves and intersecting compound angles. Knowledge in applying mathematics to calculate loads, fits, sizes, and weights not provided in instructions and blueprints to overcome design flaws and lay out more complex items. Broad knowledge in interactions between like and dislike chemical and other low observable materials to provide a coherent bond line action.

Length of time is not of itself qualifying. Candidates' experience should be evaluated based on duties performed rather than strictly on the rank of the individual; however, established compatibility criteria/assignments must be followed. The applicant's record of experience and/or training must show possession of the knowledge, skills and abilities needed to fully perform the duties of the position.

OTHER CONDITIONS OF EMPLOYMENT & NOTES:
-This position is subject to the Lautenberg amendment to the gun control act of 1968 which makes it a felony for anyone who has been convicted of a misdemeanor crime of domestic violence to ship, transport, possess, or receive firearms or ammunition. Civilian personnel of the Department of the Defense are not exempt from this provision. This position is covered by the Domestic Violence Misdemeanor Amendment (30 Sep 96) of the Gun Control Act (Lautenberg Amendment) of 1968. An individual convicted of a qualifying crime of domestic violence may not perform the duties of this position.

-Must be able to obtain and maintain the appropriate security clearance of the position.

-Ability to establish effective professional working relationships with coworkers and customers, contributing to a cooperative working environment and successful accomplishment of the mission.

-Irregular and/or overtime (compensatory) hours may be required to support operational requirements or contingencies or may be required to work hours outside of the normal duty day.

-The duties and responsibilities of your job may significantly impact the environment. You are responsible to maintain awareness of your environmental responsibilities as dictated by legal and regulatory requirements, your organization, and its changing mission.

Please be advised:
1. Specialized experience will be used to determine qualifications for the announced position.
2. An applicant's RESUME must provide, in detail, how they meet the specialized experience listed.
3. It must be documented with "from (mm/yy)" and "to (mm/yy)" dates and description of the specialized experience.
4. If education or a degree is required as part of the "Specialized Experience", you must include transcripts.

Do not copy the specialized experience qualifications word for word and place into your resume; you must describe your personal experience as it pertains to each statement.

Education

There are no specific educational requirements for this position.

Additional information

If you are a male applicant who was born after 12/31/1959 and are required to register under the Military Selective Service Act, the Defense Authorization Act of 1986 requires that you be registered or you are not eligible for appointment in this agency (https://www.sss.gov/RegVer/wfRegistration.aspx).

Vermont Air National Guard personnel who are bonus recipients/student loan repayment program recipients may have their benefits terminated and/or recouped if selected as a Permanent/Indefinite Military Technician. Applicants should contact the VTANG Incentive Manager at 802-660-5211 to determine any possible termination and/or recoupment actions that may result from accepting this position.

Pre-Employment Physical Examinations: Individual selected must successfully complete a pre-employment physical examination in accordance with 5 CFR, Part 339 and Technician Personnel Regulation 355.

Candidates should be committed to improving the efficiency of the Federal government, passionate about the ideals of our American republic, and committed to upholding the rule of law and the United States Constitution.

How you will be evaluated

You will be evaluated for this job based on how well you meet the qualifications above.

Once the announcement has closed, your resume and supporting documentation will be used to determine if you meet the qualifications listed on this announcement. If you are minimally qualified, your resume and supporting documentation will be compared to your responses on the assessment questionnaire to determine your level of experience. If you rate yourself higher than is supported by your application package, your responses may be adjusted and/or you may be excluded from consideration for this position. If you are found to be among the top qualified candidates, you will be referred to the selecting official for employment consideration.

Your qualifications will be evaluated on the following competencies (knowledge, skills, abilities and other characteristics):

-knowledge of the newest substances to recommend and/or select materials for prototype and one-time items. Composite Fabricators have an extensive

-knowledge of the properties and machining characteristics of a variety of composite or plastic materials.

-knowledge of the low observable theory and practices with a direct influence to RCS reduction.

-knowledge in adapting shop practices, methods, and procedures for use in unorthodox processes to fit new projects.

-knowledge in establishing manufacturing procedures for newly developed compound materials by experimenting with various manufacturing techniques, curing times, irregular curvatures (surfaces), temperatures, and pressure.

-Knowledge in manufacturing master patterns and molds with numerous compound curves and intersecting compound angles.

-knowledge in applying mathematics to calculate loads, fits, sizes, and weights not provided in instructions and blueprints to overcome design flaws and lay out more complex items.

-knowledge in interactions between like and dislike chemical and other low observable materials to provide a coherent bond line action.

-skill in repairing, installing, and modifying composite materials.

-ability to repair, modify, and install low observable assemblies/sub-assemblies made up of composite materials.

-ability to examine repairs, materials, and products to determine whether the physical and operating characteristics are within acceptable standards, specifications, or contractual requirements

Please be advised that the applicant rating will be evaluated on the following occupational competencies:

1. Aircraft maintenance
2. Oral Communication
3. Integrity/Honesty
4. Self-Management

Air National Guard Units

THIS IS A NATIONAL GUARD TITLE 32 EXCEPTED SERVICE POSITION.

The National Guard is the oldest component of the Armed Forces of the United States. Since the earliest American colonial days, citizens have joined together for collective defense. We have a proud tradition of coming to the aid of our friends and neighbors in times of serious emergencies. Join our National Guard team and serve your nation, your states and your community!

Agency contact information

Nathan Brimmer
Phone
(802)338-3634
Email
nathan.m.brimmer.civ@army.mil
Address
158th Maintenance Squadron Command
112 NCO Drive
South Burlington, VT 05403
US

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