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SHEET METAL MECHANIC (AIRCRAFT)

Department of the Air Force
Air National Guard Units
DE 166 Maintenance Squadron

Summary

THIS IS A NATIONAL GUARD TITLE 32 EXCEPTED SERVICE POSITION.

This National Guard position is for a SHEET METAL MECHANIC (AIRCRAFT), Position Description Number D1371000 and is part of the DE 166 Maintenance Squadron, National Guard.

Overview

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Accepting applications
Open & closing dates
04/21/2026 to 05/12/2026
Salary
$39.03 - $45.55 per hour
Pay scale & grade
WG 10
Location
1 vacancy in the following location:
New Castle, DE
1 vacancy
Remote job
No
Telework eligible
No
Travel Required
Occasional travel - You may be expected to travel for this position.
Relocation expenses reimbursed
No
Appointment type
Permanent
Work schedule
Full-time
Service
Excepted
Promotion potential
None
Job family (Series)
Supervisory status
No
Security clearance
Secret
Drug test
No
Position sensitivity and risk
Noncritical-Sensitive (NCS)/Moderate Risk
Trust determination process
Financial disclosure
No
Bargaining unit status
Yes
Announcement number
DE-12941082-AF-26-029
Control number
866079100

This job is open to

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Clarification from the agency

AREA 1 = Permanent & Indefinite On-Board Title 32 Employees AREA 2 = Delaware National Guard On-Board Title 5 Employees with Military Membership in the Delaware National Guard AREA 3 = Current Temporary Title 32 Employees, Traditional Military Members (M-Day & DSG), & AGR Members AREA 4 = All others eligible for military membership in the Delaware National Guard

Duties

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(1) Independently inspects aircraft and determines the nature
and extent of repairs to be made, using applicable technical orders as
guidelines. Works directly on the aircraft and its components,
fulfilling such tasks as removal, repair, modification and installation
of parts and assemblies, such as frames, stringers, longerons,
bulkheads, beams, ribs, spars, skin, cowling, brackets, faring, access
doors, panels and other related items. May be required to clear red
"X" conditions.

(2) Repairs cracks in aircraft skin. Fabricates and fits
patches to damaged areas, determining repair detail necessary to retain
or restore original strength. Fits and trims components to aircraft
such as landing gear doors, control surfaces, flaps access doors and
other assemblies. Seals structures to make them pressure, water and
weather tight.

(3) Troubleshoots aircraft structural repair situations in
such areas as fuselage, tails, wings, cowlings, and stabilizers.
Removes, forms, fits, and installs highly stressed and double contoured
skins, using hand or powered drilling and cutting tools and other metal
working equipment. Determines shear and bearing load factors during
rivet replacement. Installs heads up, regular, heat treated, high
shear, and blind type aircraft rivets and fasteners, using pneumatic
riveters, special tools and bucking bars. Removes damaged or broken
fasteners and receptacles.

(4) Inspects damage or deterioration and determines repair or
replacement of plastic, fiberglass, composites, bonded structures, and
bonded honeycomb assemblies using powered and nonpowered tools and
equipment. Repairs or replaces retaining frames and installs plastic
laminated blanks. Designs and constructs forming fixtures.

(5) Manufactures and ensures that metal tubing, conduits and
cables are fabricated and tested in accordance with drawings and
specifications. Fabricates and repairs flexible control cables.

(6) Performs fabrication of local manufactured items requited
for aircraft and equipment. Work includes layout, bending, cutting,
forming and assembling. Devise and calculates patterns employing the
principles of triangulation, radial and parallel line development.

(7) Sets up and operates power shears, brakes, rolls,
dimpling machines, drill presses, saws, portable powered tools,
specific detection and measuring equipment, and other metal working
equipment, including use of other tools of the trade. Requisitions
necessary supplies and equipment for the activity.

(8) Prepares and designs layout, dies, jigs, and templates
necessary to carry out fabrication repair or modification of aircraft,
engine, AGE, and other equipment. Works from blueprints, technical
orders diagrams, and work orders.

(9) Identifies metal corrosion. Performs necessary testing
to identify type corrosion present by examination with magnifying
equipment, chemical and mechanical methods and treats aircraft engines,
in accordance with applicable technical publications. Ensures that
work assignments received from supervisor or maintenance control are
accomplished in a timely manner.

(10) Removes corrosion by mechanical and chemical procedures
to include use of portable powered (electric and pneumatic) sanders,
buffers, brushes, bead blasters, vacuum cleaners, scrapers, grinders,
acids, caustics, solvents, alcohols and other agents used in corrosion
control processes. Treats metal with chemical procedures, such as
acids and caustics for passivation and etching, to protect metal from
oxidation. Performs such functions as pickling of metals to prepare
for good bonding with primer coat of protective materials.

(11) Applies protective coatings, markings, and decals after
proper removal of corrosion and treatment of metals. Uses conventional
paint spray equipment, electrostatic spray equipment, brushes and
special applicators when applying primers and surface coatings.

(12) Identifies, blends, stores, controls, and disposes of
hazardous materials such as acids, caustics, alcohols, solvents,
cleaners, primers and surface coatings used for corrosion removal,
treatment and protection in accordance with applicable directives.


***Contact HR for full copy of the Position Description

Requirements

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Conditions of employment

  • NATIONAL GUARD MEMBERSHIP IS REQUIRED. If you are not sure you are eligible for military membership, please contact a National Guard recruiter prior to applying for this position.
  • This is an excepted service position that requires membership in a compatible military assignment in the employing state's National Guard, required prior to the effective date of placement.
  • Selectee will be required to wear the military uniform.
  • Acceptance of an excepted service position constitutes concurrence with these requirements as a condition of employment.
  • Applicants who are not currently a member of the National Guard must be eligible for immediate membership and employment in the National Guard in the military grade listed in this announcement.
  • Males born after 31 December 1959 must be registered for Selective Service.
  • Federal employment suitability as determined by a background investigation.
  • May be required to successfully complete a trial period.
  • Participation in direct deposit is mandatory.
  • To qualify for WG-3806-10, applicants must have 18 months of specialized experience, education or training within the 3806 occupational series.
  • Must meet the definition of specialized experience by the close of this advertisement.

Qualifications

Military Grades: E-3/SrA - E-6/TSgt

Compatible Military Assignments: 2AXXX

SPECIALIZED EXPERIENCE:
WG-3806-10 - Must have at least 18 months experience or training in planning, layout, and construction skills to manufacture items and systems. Experience using more complicated shop tools and equipment. Experience in using metals and alloys. Experience demonstrating the use of more complicated mathematical calculations and complicated measuring instruments.

DEFINITION OF SPECIALIZED EXPERIENCE: **Specialized experience must be closely related to the work to be performed in the job for which you are applying and meet education, and other qualifications listed in the job announcement

**QUALITY OF EXPERIENCE: Length of time is not of itself qualifying. Candidates' experience should be evaluated on the basis of duties performed rather than strictly on the rank of the individual; however, established compatibility criteria/assignments must be followed. The applicant's record of experience, training, and education must show possession of the knowledge, skills, and abilities needed to fully perform the duties of the position to be filled.

OTHER REQUIREMENTS:
For positions requiring the operation of motor vehicles, candidates must have a valid state driver's license for the state in which they live or are principally employed.
For positions requiring a security clearance (Secret or Top Secret) the applicant must possess or be able to obtain a clearance within one year of appointment.

Education

There are no substitution of education for specialized experience at WG-10.

Additional information

If you are a male applicant who was born after 12/31/1959 and are required to register under the Military Selective Service Act, the Defense Authorization Act of 1986 requires that you be registered or you are not eligible for appointment in this agency (Register | Selective Service System : Selective Service System (sss.gov)).

Candidates should be committed to improving the efficiency of the Federal government, passionate about the ideals of our American republic, and committed to upholding the rule of law and the United States Constitution.

How you will be evaluated

You will be evaluated for this job based on how well you meet the qualifications above.

Once the announcement has closed, your resume and supporting documentation will be used to determine if you meet the qualifications listed on this announcement. If you are minimally qualified, your resume and supporting documentation will be compared to your responses on the assessment questionnaire to determine your level of experience. If you rate yourself higher than is supported by your application package, your responses may be adjusted and/or you may be excluded from consideration for this position. If you are found to be among the top qualified candidates, you will be referred to the selecting official for employment consideration.

Your qualifications will be evaluated on the following competencies (knowledge, skills, abilities and other characteristics):

Air National Guard Units

FEDERAL TECHNICIAN VACANCY ANNOUNCEMENT
THIS IS A MILITARY POSITION
PERMANENT
DUAL STATUS, BARGAINING
DE 166 Maintenance Squadron


Open to applicants in Areas of Consideration: 1, 2 , 3 & 4

AREA 1 = Permanent & Indefinite On-Board Title 32 Employees
AREA 2 = Delaware National Guard On-Board Title 5 Employees with Military Membership in the Delaware National Guard
AREA 3 = Current Temporary Title 32 Employees, Traditional Military Members (M-Day & DSG), & AGR Members
AREA 4 = All others eligible for military membership in the Delaware National Guard

THIS IS A NATIONAL GUARD TITLE 32 EXCEPTED SERVICE POSITION.
The National Guard is the oldest component of the Armed Forces of the United States. Since the earliest American colonial days, citizens have joined together for collective defense. We have a proud tradition of coming to the aid of our friends and neighbors in times of serious emergencies. Join our National Guard team and serve your nation, your states and your community!

Agency contact information

Saidi Abdallah
Phone
302-326-7807
Email
saidi.abdallah.civ@army.mil
Address
DE 166 Maintenance Squadron
2602 Spruance Drive
New Castle, DE 19720
US

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