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SHEET METAL MECHANIC (AIRCRAFT) (Title 32)

Department of the Air Force
Air National Guard Units

Summary

THIS IS A NATIONAL GUARD TITLE 32 EXCEPTED SERVICE POSITION.

This National Guard position is for a SHEET METAL MECHANIC (AIRCRAFT) (Title 32), Position Description Number D1371000 and is part of the IL 182 AW, National Guard.

Overview

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Accepting applications
Open & closing dates
12/02/2025 to 12/01/2026
Salary
$25.11 to - $36.74 per hour
Pay scale & grade
WG 5 - 10
Location
1 vacancy in the following location:
Peoria, IL
1 vacancy
Remote job
No
Telework eligible
No
Travel Required
Occasional travel - You may be expected to travel for this position.
Relocation expenses reimbursed
No
Appointment type
Temporary - Indefinite/Temporary Promotion/May Become Permanent
Work schedule
Full-time
Service
Excepted
Promotion potential
10
Job family (Series)
Supervisory status
No
Security clearance
Secret
Drug test
No
Position sensitivity and risk
Noncritical-Sensitive (NCS)/Moderate Risk
Trust determination process
Financial disclosure
No
Bargaining unit status
No
Announcement number
IL-12841203-AF-25-095
Control number
851221000

This job is open to

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Clarification from the agency

This is an open continuous announcement. Initial cutoff will be 31 DECEMBER 2025. Recruitment will continue through the announcement closing date until the position is filled.

Duties

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As a SHEET METAL MECHANIC (AIRCRAFT) (Title 32), WG-3806-5/8/10, you will accomplish the inspection, repair, modification, installation and troubleshooting of sheet metal, fiberglass, bonded honeycomb and other structural materials and components as well as treatment (i.e., mechanical and chemical), and painting of missiles, aircraft powered and nonpowered Aerospace Ground Equipment (AGE), and monitoring aircraft and equipment washing.

Major Duties - This is NOT an all-inclusive list:

  • Inspect aircraft and determine the nature and extent of structural repairs using applicable technical orders.
  • Repair cracks in aircraft skin, fabricate and fit patches, and seal structures to ensure pressure, water, and weather tightness.
  • Troubleshoot structural repair situations on fuselage, tails, wings, cowlings, and stabilizers using hand and powered tools.
  • Inspect damage or deterioration and determine repair or replacement of plastic, fiberglass, composites, bonded structures, and honeycomb assemblies.
  • Remove corrosion using mechanical and chemical procedures and treat metals with appropriate chemical processes.
  • Work from blueprints, technical orders, diagrams, and work orders to perform fabrication, repair, and installation tasks.
  • Determine shear and bearing load factors to perform correct rivet replacement using technical guidance.
  • Prepare and design layouts, dies, jigs, and templates required to carry out fabrication, repair, and modification of aircraft and equipment.
  • Identify metal corrosion, perform testing to determine type, and apply required treatment in accordance with technical publications.
  • Ensure all work assignments are completed in accordance with technical data, applicable manuals, and established procedures.
  • Manufacture and ensure metal tubing, conduits, and cables are fabricated and tested per drawings and specifications.
  • Perform fabrication of locally manufactured items involving layout, bending, cutting, forming, and assembling.
  • Devise and calculate patterns using principles of triangulation, radial line development, and parallel line development.
  • Prepare and design layout of parts and assemblies prior to fabrication or repair actions.
  • Align and balance component structures and airframes using levels, measuring instruments, and geometric layout principles.
  • Remove, form, fit, and install skins and assemblies using hand or powered drilling and cutting tools and other metal-working equipment.
  • Install various types of aircraft rivets and fasteners using pneumatic riveters, bucking bars, and special tools.
  • Set up and operate power shears, brakes, rolls, dimpling machines, drill presses, saws, and portable powered tools.
  • Apply protective coatings, markings, and decals using spray equipment, brushes, and specialized applicators.
  • Use powered sanders, buffers, brushes, grinders, bead blasters, and chemical agents to perform corrosion control.
  • Remove, repair, modify, and install aircraft parts and assemblies such as frames, stringers, bulkheads, ribs, spars, panels, and access doors.
  • Remove damaged or broken fasteners and receptacles and replace them with correct aircraft fasteners.
  • Perform metal-to-metal bonding and repair delaminated surfaces and core materials in aircraft control surfaces.
  • Fit and trim components such as landing gear doors, control surfaces, flaps, and access panels to ensure proper alignment.
  • Assist in training personnel, perform wash-rack operations, and support readiness exercises involving assembly or disassembly of components.

Requirements

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Conditions of employment

  • IAW The Fair Chance Act, Agency employees may not request criminal history information at the point of initial application, upon receipt of an application, or prior to, during or after a job interview. If an Optional Form (OF) 306, Declaration of Employment is submitted prior to the point of a conditional offer, questions related to background information section may not be asked.
  • This is an excepted service position that requires membership in the Illinois National Guard and in the military grade listed in the announcement. This is required prior to the effective date of placement. If you are not sure you are eligible for military membership, please contact a National Guard recruiter prior to applying for this position.
  • Selectee will be required to wear the military uniform.
  • Acceptance of an excepted service position constitutes concurrence with these requirements as a condition of employment.
  • Males born after 31 December 1959 must be registered for Selective Service.
  • Federal employment suitability as determined by a background investigation.
  • May be required to successfully complete a trial period.
  • This position is covered by the Domestic Violence Misdemeanor Amendment (30 Sep 96) of the Gun Control Act (Lautenberg Amendment) of 1968. An individual convicted of a qualifying crime of domestic violence may not perform the duties of this position.
  • Irregular and/or overtime (compensatory) hours may be required to support operational requirements or contingencies or may be required to work hours outside of the normal duty day.
  • Participation in direct deposit is mandatory.
  • Must be able to obtain and maintain the appropriate security clearance of the position.
  • Recruitment and relocation incentives may be available for this position.
  • Assignment to a compatible military position is not required for application, but will be required if selected for appointment.
  • Indefinite position/temporary promotion/may become permanent.

Qualifications

AREA OF CONSIDERATION: The areas of consideration for this position, Title 32 Excepted Service (32 U.S. Code ยง 709), will be in the following manner and sequence:

  • The FIRST area of consideration for this position will be all excepted permanent and indefinite temporary technicians within the ILNG.
  • The SECOND area of consideration will be all current Federal Employees.
  • The THIRD area of consideration will be all Federal re-employment eligible.
  • The FOURTH area of consideration will be applicants willing to become T32 Dual Status Technicians and gain ILNG membership.
  • The FIFTH area of consideration will be U.S. Citizens.


Military Grades: Enlisted Only - Minimum rank requirement of SSgt & May not exceed the rank of TSgt.

SPECIALIZED EXPERIENCE: WG-10 Level - MUST possess specializedexperience or training in advanced planning, layout, and construction of sheet metal items involving irregular angles, curves, and complex development methods. Experience using more advanced shop tools and equipment such as slip-roll forming machines, box-and-pan brakes, crimpers, and beading machines. Experience working with aircraft-grade metals and honeycomb structure. Experience applying complex shop mathematics, pattern development, and precision measurements to evaluate damage and perform high-tolerance fabrication and repair. WG-08 Level - MUST possess specializedexperience or training in planning, layout, and construction of sheet metal items with dovetailed, set-in-bottom, burred-bottom, wired, or lock seams. Experience using more complicated shop tools and powered equipment; experience working with metals such as stainless steel, copper sheet, magnesium, honeycomb material, and alloys. Experience applying mathematical calculations and measuring instruments to fabricate, install, or repair sheet metal components. WG-05 Level - MUST possess specializedexperience or training that has provided the ability to plan, manufacture, and install cylindrical, square, or rectangular-shaped objects that have easily constructed fastenings such as single and double-hem edges and single, double or grooved seams.


Experience refers to paid and unpaid experience, including volunteer work done through National Service programs (e.g., Peace Corps, AmeriCorps) and other organizations (e.g., professional; philanthropic; religious; spiritual; community, student, social). Volunteer work helps build critical competencies, knowledge, and skills and can provide valuable training and experience that translates directly to paid employment. You will receive credit for all qualifying experience, including volunteer experience.

Verbiage displayed on your resume or application must contain your own words. You may refer to position descriptions, i.e. the general and specialized experience located within the vacancy announcement, to assist with describing work experiences; however, resumes or applications received in verbatim will not be considered. In your resume you will need to address the general and specialized experience listed above. Please use as much detail as needed, giving dates (months and years) of the experience, position title and how the experience was gained. This information is needed to determine if you are qualified for the position.

Education

Some federal jobs allow you to substitute your education for the required experience in order to qualify. For this job, you must meet the qualification requirement using experience alone. No substitution of education for experience is permitted for this occupational series and grade.

Additional information

  • If you are a male applicant who was born after 12/31/1959 and are required to register under the Military Selective Service Act, the Defense Authorization Act of 1986 requires that you be registered or you are not eligible for appointment in this agency (https://www.sss.gov/RegVer/wfRegistration.aspx).

Candidates should be committed to improving the efficiency of the Federal government, passionate about the ideals of our American republic, and committed to upholding the rule of law and the United States Constitution.

How you will be evaluated

You will be evaluated for this job based on how well you meet the qualifications above.

Once the announcement has closed, your resume and supporting documentation will be used to determine if you meet the qualifications listed on this announcement. If you are minimally qualified, your resume and supporting documentation will be compared to your responses on the assessment questionnaire to determine your level of experience. If you rate yourself higher than is supported by your application package, your responses may be adjusted and/or you may be excluded from consideration for this position. If you are found to be among the top qualified candidates, you will be referred to the selecting official for employment consideration.

Your qualifications will be evaluated on the following competencies (knowledge, skills, abilities and other characteristics):

  • Ability to Interpret Instructions, Specifications, etc. (Includes Blueprint Reading)
  • Ability to Use Hand Tools, Power Tools, etc., for Metal Work
  • Dexterity (Assembly, Disassembly, Reassembly, etc.)
  • Knowledge of Equipment, Structure, Materials, etc. (Includes Constructing, Repair, and Forging)
  • Layout and Pattern Development (Includes Geometric Projection and Triangulation)

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